{"id":84337,"date":"2023-02-08T11:56:53","date_gmt":"2023-02-08T10:56:53","guid":{"rendered":"https:\/\/www.hagemann-systems.de\/dc-dc-inverter-insulation-fault\/"},"modified":"2026-04-14T14:52:26","modified_gmt":"2026-04-14T13:52:26","slug":"insulating-dc-dc-inverter-systems","status":"publish","type":"post","link":"https:\/\/www.hagemann-systems.de\/en\/insulating-dc-dc-inverter-systems\/","title":{"rendered":"DC\/DC inverter insulation fault"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"84337\" class=\"elementor elementor-84337 elementor-79312\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8fa2f1c e-flex e-con-boxed e-con e-parent\" data-id=\"8fa2f1c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-6b957ac e-con-full e-flex e-con e-child\" data-id=\"6b957ac\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t<div class=\"elementor-element elementor-element-df10bff e-con-full e-flex e-con e-child\" data-id=\"df10bff\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;gradient&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ecd4759 elementor-widget elementor-widget-heading\" data-id=\"ecd4759\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Things Worth Knowing. <br>Articles and News.<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-19d13975 e-flex e-con-boxed e-con e-parent\" data-id=\"19d13975\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ebe8e49 elementor-widget elementor-widget-spacer\" data-id=\"ebe8e49\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-107e24c2 elementor-widget elementor-widget-text-editor\" data-id=\"107e24c2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h2><strong><span style=\"font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, Oxygen-Sans, Ubuntu, Cantarell, 'Helvetica Neue', sans-serif;\"><span style=\"color: #2d4b9b;\">Properly insulate DC\/DC inverters<\/span><\/span><\/strong><\/h2><p><span style=\"color: #2d4b9b;\"><strong>Inverter solution: <\/strong><\/span>Using a practical example, we will show you how amazingly simple a solution can sometimes be.<\/p><hr><h3><span style=\"color: #2d4b9b;\"><strong>Insulating electrical contacts made easy.  <\/strong><\/span><\/h3><p>Our <strong>Lugsulation\u00ae Flex in the cap version<\/strong> offers increased safety and reliability for DC\/DC inverters that operate at high voltages. In this example in particular, the challenge was to <strong>insulate the closely spaced electrical contacts<\/strong> without causing a collision. <\/p><p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-84296 size-large\" src=\"https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/motorcontroller-1-1024x681.png\" alt=\"\" width=\"800\" height=\"532\" srcset=\"https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/motorcontroller-1-1024x681.png 1024w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/motorcontroller-1-300x200.png 300w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/motorcontroller-1-768x511.png 768w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/motorcontroller-1-1536x1022.png 1536w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/motorcontroller-1-2048x1363.png 2048w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p><p><strong>Our solution for inverters:<\/strong><\/p><p>Instead of an M8\/M10 insulating screw, we used an <strong>M5\/M6 cylinder head screw<\/strong>, which provides comprehensive insulation of the inverter in accordance with <strong>IP64<\/strong> and at the same time eliminates potential short-circuit or injury risks.<\/p><p><img decoding=\"async\" class=\"aligncenter wp-image-84295 size-full\" src=\"https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-cap-lugsulation.jpg\" alt=\"\" width=\"597\" height=\"505\" srcset=\"https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-cap-lugsulation.jpg 597w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-cap-lugsulation-300x254.jpg 300w\" sizes=\"(max-width: 597px) 100vw, 597px\" \/><\/p><p>Even <strong>higher protection classes up to IP68<\/strong> can be achieved with additional precautionary measures. The design of the <strong>undetachable sealing sleeve<\/strong> ensures smooth operation, as it cannot slip during vibrations or servicing and installation work. Optionally, the cable can be additionally sealed with a heat-shrinkable adhesive sleeve..  <\/p><p><img decoding=\"async\" class=\"aligncenter wp-image-84294 size-large\" src=\"https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-3-1024x681.jpg\" alt=\"\" width=\"800\" height=\"532\" srcset=\"https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-3-1024x681.jpg 1024w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-3-300x200.jpg 300w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-3-768x511.jpg 768w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-3-1536x1022.jpg 1536w, https:\/\/www.hagemann-systems.de\/wp-content\/uploads\/2026\/04\/dcdc-inverter-3-2048x1363.jpg 2048w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p><p><strong>The added value of insulated electrical connections for inverters:<\/strong><\/p><p>\u2714 Sustainability thanks to increased service life<br>\u2714 Increased safety for everyone involved thanks to insulation to IP64<br>\u2714 More cost-effective in the long term thanks to reduced installation and service activities<br>\u2714 Fewer complaints<br>\u2714 Clean and professional appearance<\/p><p>If you have any further questions, please do not hesitate to contact us: info@hagemann-systems.de or 0202\/94609070<\/p><p><strong>Hagemann Systems &#8211; your #innovative partner with added value for electrical connection technology.<\/strong><\/p><p>#inverter #inverter #solution #electrical #engineering<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ee823ee e-flex e-con-boxed e-con e-parent\" data-id=\"ee823ee\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Things Worth Knowing. Articles and News. Properly insulate DC\/DC inverters Inverter solution: Using a practical example, we will show you how amazingly simple a solution can sometimes be. Insulating electrical contacts made easy. Our Lugsulation\u00ae Flex in the cap version offers increased safety and reliability for DC\/DC inverters that operate at high voltages. In this [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[41],"tags":[],"class_list":["post-84337","post","type-post","status-publish","format-standard","hentry","category-article-2"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>DC\/DC inverter insulation fault | Hagemann Systems<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.hagemann-systems.de\/en\/insulating-dc-dc-inverter-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"DC\/DC inverter insulation fault | Hagemann Systems\" \/>\n<meta property=\"og:description\" content=\"Things Worth Knowing. 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