battery technology

full protection cap for cable lugs - Lugsulation©

Dangers that may result from inadequate protection

#Danger 1: System failure

Automated systems can only realize their potential if they are fail-safe.  Any interruption of operations due to unscheduled maintenance will incur immense costs.

#Danger 2: Lack of work safety

Contact problems and short circuits are indeed dangerous. They can lead to flying sparks, smoldering
fires or even explosions. Especially in modern energy systems with high voltages short circuits should necessarily be forged by an effective insulation.

#Danger 3: Consequential damages

Electrical connections which are exposed to moisture or aggressive media, corrode early and make the energy storage useless and shorten the life.

Our solution: LUGSULATION© - Full Protection for cable lugs

  • Patent registered, perfectly fitting full
    protection for battery cells, single cells and monobloc batteries with female thread
  •  Instead of simply covering contacts with a cap as before, the Lugsulation© ensures that the contact is completely protected. That makes it immune to:
    – moisture
    – acid
    – short circuits.
  • The Lugsulation© seals various cable cross sections from 10 to 95 mm².
  • The Lugsulation© offers solutions for different applications with Lugsulation© Flex and Lugsulation© Seal.

Your advantages, if you switch to Lugsulation©

The Lugsulation© can be installed independently

A simple and a safe use of the Lugsulation® set
is ensured by releasable connections.  This will save replacement costs by installers.

No more system failure due to corrosion or moisture

The use of Lugsulation© extends the life of the energy systems and reduce the igniton risk by electrostatic charge.
As a result the maintaince and follow-up costs will sink.

The Lugsulation© is shockproof up to 10kV und and free of carginogenic PVC.

Long-term health effects are excluded and personel and follow-up costs are avoided.

Lugsulation© variations

Lugsulation© Seal - fully insulated termination technology

Your solution for corrosion, short circuits and system errors in batteries.

Lugsulation© - fully insulated termination technology

Here you will find the product sheet that summarizes information and benefits in a simple and clear way.

The Lugsulation© is only available as a set.

Lugsulation© flex 10mm² with solid insulation and pole screw

color: black

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No: 2220010081

 

pole screw M8 x 22 neg.

Item-No: 2221010081

 

pole screw M10 x 18 neg.

Item-No: 2220010101

 

pole screw M10 x 22 neg.

Item-No: 2221010101

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 10mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No: 2220010082

 

pole screw M8 x 22 neg.

Item-No: 2221010082

 

pole screw M10 x 18 neg.

Item-No: 2220010102

 

pole screw M10 x 22 neg.

Item-No: 2221010102

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 16mm² with solid insulation and pole screw

color: black

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No: 2220016081

 

pole screw M8 x 22 neg.

Item-No: 2221016081

 

pole screw M10 x 18 neg.

Item-No: 2220016101

 

pole screw M10 x 22 neg.

Item-No: 2221016101

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 16mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No: 2220016082

 

pole screw M8 x 22 neg.

Item-No: 2221016082

 

pole screw M10 x 18 neg.

Item-No: 2220016102

 

pole screw M10 x 22 neg.

Item-No: 2221016102

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 25mm² with solid insulation and pole screw

olor: black

incl. cable lug and pole screw neg.

with measuring point

pole screw M8 x 18 neg.
Item-No: 2220025081
pole screw M8 x 22 neg.
Item-No: 2221025081
pole screw M10 x 18 neg.
Item-No: 2220025101
pole screw M10 x 22 neg.
Item-No: 2221025101

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.
Lugsulation© flex 25mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No: 2220025082

 

pole screw M8 x 22 neg.

Item-No: 2221025082

 

pole screw M10 x 18 neg.

Item-No: 2220025102

 

pole screw M10 x 22 neg.

Item-No: 2221025102

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 35mm² with solid insulation and pole screw

color: black

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No: 2220035081

 

pole screw M8 x 22 neg.

Item-No: 2221035081

 

pole screw M10 x 18 neg.

Item-No: 2220035101

 

pole screw M10 x 22 neg.

Item-No: 2221035101

 

Also available without pole screw.

Lugsulation© flex 35mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18 neg.

Item-No:2220035082

 

pole screw M8 x 22 neg.

Item-No: 2221035082

 

pole screw M10x 18 neg.

Item-No: 2220035102

 

pole screw M10 x 22 neg.

Item-No: 2221035102

 

Also available without pole screw.

Lugsulation© flex 50mm² with solid insulation and pole screw

color: black

incl. cable lug and pole screw neg. with measuring point

 

 

pole screw M8 x 18   neg.

Item-No: 2220050081

 

pole screw M8 x 22  neg.

Item-No: 2221050081

 

pole screw M10 x 18 neg.

Item-No: 2220050101

 

pole screw M10 x 22 neg.

Item-No: 2221050101

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 50mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw neg.

with measuring point

 

pole screw M8 x 18  neg.

Item-No: 2220050082

 

pole screw M8 x 22 neg.

Item-No: 2221050082

 

pole screw M10 x 18 neg.

Item-No: 2220050102

 

pole screw M10 x 22 neg.

Item-No: 2221050102

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 70mm² with solid insulation and pole screw

color: black

incl. cable lug and pole screw

M10 x 18 neg.

with measuring point

Item-No: 2220070101

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 70mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw

M10 x 18 neg.

with measuring point

Item-No: 2220070102

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 95 mm² with solid insulation and pole screw

color: black

incl. cable lug and pole screw

M10 x 18 neg.

with measuring point

Item-No: 2220095101

You can easily order up to 50 pieces directly from our Ampereshop.

Also available without pole screw.

Lugsulation© flex 95mm² with solid insulation and pole screw

color: red

incl. cable lug and pole screw

M10 x 18 neg.

with measuring point

Item-No: 2220095102

 

Also available without pole screw.

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